May 13, 2008
5:30 Social Hour
6:30 - 7:30 Dinner
7:30 - Speaker : Mark Smith
Cold Spray - A “Hot” New Materials Process Technology
Dr. Mark F. Smith, FASM Trustee (2006-2009)
What interesting new design, research, and fabrication opportunities might you imagine if you could rapidly deposit thin or thick (cm+) layers of a wide range of metals and some composites onto a broad range of substrates at or near room temperature, in the solid state, and in an ambient air atmosphere? Cold Spray is an emerging technology that offers this intriguing opportunity.
In this process, fine metal powders are accelerated to very high velocities in a supersonic jet of compressed gas. When these high-velocity particles impact a workpiece surface, they plastically deform at very high rates, creating a shear instability that forms a bond with underlying material by a process very similar to explosive welding, but on a micro-scale. This presentation provides an overview of Cold Spray technology, some of the unique properties of cold sprayed materials, and potential advantages/limitations for commercial applications.